Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding

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  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  • Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
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Basic Info.

Model NO.
SW-PLW
Application
Manufacturing Industry, Pillow Plate & Heat Exchanger
Technical Class
Continuous Wave Laser
Control
Automatic
Power Density
Deep Fusion Welding
Laser Classification
Optical Fiber Laser
Type
Automatic Laser Welding Machine
Laser Type
Fiber Laser
Certificate
CE, FDA
Delivery
70-80 Working Days
Applications
Manufacturing Tanks, Vessels, and Other Industrial
Applied to
Single Embossed and Double Embossed
Support
Dxf, Plt, etc
Materials
Stainless Steel, etc
Thickness
Above 0.5mm
Pillow Plate Design
Support Square and Cicular Shapes with Any Designs
Transport Package
Standard Export Packing
Specification
10CBM
Trademark
SUPERWAVE LASER
Origin
China
HS Code
8468800000
Production Capacity
100sets/Year

Packaging & Delivery

Package Size
120.00cm * 21.00cm * 20.00cm
Package Gross Weight
5000.000kg

Product Description

Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding 
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding                      
Pillow Plates are heat exchanger plates that can be used for industrial cooling or heating of a variety of products. These laser welded plates have endless applications in different industries, including cooling milk, soft drinks, wine or beer. They are also used in various other sectors like the meat processing, chemical and pharmaceutical industries.

Advantages of laser welded pillow plates:
  1. Faster production with less material;
  2. Laser welding is based on the principle of melting the basic material without any direct mechanical contact with the processed surface;
  3. All welds are extremely accurate and consistent, any additional weld finishing is not needed;
  4. Laser welding enables various welding lines, welding of spirals and irregular forms; any openings and connectors on the basic surface can be easily avoided;
  5. Welds are not deep and are made with low heat input which reduces the possibility of any deformations of the basic material; And the inner surface of the jacket retains its initial shape after welding;
  6. A better through-flow of the cooling medium gives a higher cooling effect;
  7. A simple adjustment of the pillow plate surface to various connectors on the jacket tank (door, fittings and other connectors) without losing the cooling surface;
  8. Quality and aesthetic design; all welds retain the metal shine of the basic material;
  9. As any shape can be designed and welded, tailored solutions can be created;
  10. Fully automated welding-process with low cost of labor and high-quality end product.

Technical Data
 
Laser model SW-PLW
Laser power 3000W/4000W/6000W Fiber laser source
Range of power adjustment 5-95%
Laser wavelength 1070±5nm
Motion units High accuracy guide rail with precision grinding ball screw or gear rack system, all are famous brand which import from Japan or Germany.
Laser Machine Base High strength steel welding machinery base with heat treatment.
Fly type laser optical path rail design, easy to load and unloading work piece.
CNC Drive & control system All are Servo motor drive by Japan.
Reduction gear from Japan.
CNC system is Designed in Germany. Assembly in China.
Pillowplate welding workbench Dimension customized according to Pillowplate
Design by Superwave laser Corp. Easy to load and unloading.
with special jig and vacuum systems.
Cooling system Water chiller
Power supply AC380V/50-60Hz
Working environment humidity ≤95%
Working environment temperature 10-35ºC


Samples
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding

Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding

Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
  1. Why choose laser welding?
The quality of the pillowplate is determined by the quality of the weld. Laser brings high welding speed, low heat input, extremely accurate and consistent, to ensure high productivity and perfect welding quality.
Laser is energetic, because for the same welded thicknesses, with resistance it is necessary to install systems with a power of 300 kW, of which 200kW is absorbed. With lasers, only 30 kW are needed, so in this case in terms of energy costs we are at a ratio of 1 to 10. Ultimately, laser welding has a high initial plant cost, but the so-called "life cycle cost" is very low, and in fact within a short time it is possible to amortize this cost.
The laser also makes the product more resistant in thermally altered areas, allowing greater corrosion and mechanical resistance of the welded materials.
Laser welding pillowplate is the general trend and the inevitable result of industrial upgrading.

      2. What Superwave Laser can offer you?
  • Equipped with imported laser source, more durable, support 24x7 uninterrupted production;
  • High cost performance, Initial investment cost less than 1/5 of imported brands, high-quality welding and almost the same production efficiency;
  • With more than 10 years of practical experience, the equipment has been exported to many foreign regions. Our rich experience will bring you put into production quickly;
  • Perfect and lasting after-sales service, as long as you need it, we are always by your side to provide you with a positive response;
  • Continuous R&D investment, to provide you with software upgrade services.
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser WeldingInnovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser WeldingInnovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser WeldingInnovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding
Innovative Technology: High-Efficiency Heat Exchangers with Pillow Plate Laser Welding

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